Maintenance Performance Criteria: The Importance of Automation for

Maintenance Performance Criteria: The Importance of Automation for

Maintenance Performance Criteria: The Importance of Automation for Effective Maintenance Management

In industrial plants, it is vital to follow performance criteria to ensure the efficient operation of machines and equipment. Maintenance performance criteria are the metrics required to extend the life of equipment, reduce downtime and increase operational efficiency. Accurately monitoring and analyzing these criteria is only possible with an effective maintenance automation software.

In this article, we will discuss the elements that play a critical role in maintenance processes such as MTBF (Mean time between two failures), MTTR (Mean time to repair), stage performance, working hours, maintenance time, downtime, labor costs, preventive maintenance, periodic maintenance and maintenance & breakdown management and examine how these criteria can be improved with a maintenance automation system.

1. MTBF (Mean Time Between Two Failures)

MTBF (Mean Time Between Failures) refers to the average time a machine or equipment operates without failure. A high value indicates the reliability of the equipment. To increase MTBF, maintenance automation software analyzes equipment operating data and predicts potential failures, enabling planned maintenance.

For example, continuously monitoring the MTBF of a robot arm operating on a factory production line is critical for production continuity. Automation software analyzes this data and intervenes before the failure occurs.

2. MTTR (Mean Time to Repair)

MTTR (Mean Time to Repair) is the average time from the detection of a fault to the completion of its repair. A short MTTR indicates that faults are fixed quickly and production losses are minimized. Maintenance automation software speeds up repair processes by instantly transmitting fault notifications to the relevant units.

For example, a malfunction in a stone crushing machine at a mine site is quickly reported through the software and the maintenance team intervenes. In this way, the MTTR value is reduced and operations return to normal in a short time.

Tier 3 Performance

Stage performance measures the efficiency of maintenance processes and the work capacity of the maintenance team. Maintenance automation software analyzes to whom maintenance tasks are assigned, how long they take to complete, and which equipment requires maintenance and how often. These analyses allow to evaluate the performance of the maintenance team and make necessary improvements. For example, the maintenance processes of cranes working in ports are regularly monitored and the performance of the maintenance team is reported through the software. In this way, it is evaluated whether the teams are working efficiently.

4. Working Hour Tracking

Accurate tracking of machine operating hours plays a critical role in planning maintenance processes. Periodic maintenance and preventive maintenance programs can be created based on working hour data. Maintenance automation software automatically collects this data and optimizes maintenance schedules.

For example, the operating hours of a mixing machine in an asphalt plant are monitored to determine when the machine needs maintenance. In this way, sudden failures are prevented.

5. Maintenance Time and Downtime

Maintenance time refers to the total time it takes to complete a maintenance process, while downtime refers to the time an equipment is inoperable due to failure. By recording these times, maintenance automation software evaluates the efficiency of maintenance processes and provides opportunities for improvement.

For example, in a factory, the maintenance times of machines on the production line can be shortened, reducing production interruptions. The software helps to optimize operations by analyzing these times.

6. Labor Costs

Proper management of labor costs in maintenance processes is of great importance in terms of controlling total maintenance costs. Maintenance automation software records the time spent by the personnel assigned to maintenance tasks and the operations performed. In this way, it is analyzed which maintenance processes require more labor and how these costs can be reduced.

For example, in a mining operation, by monitoring the duty times and productivity of maintenance personnel, workforce planning is optimized and labor costs are taken under control.

7. Preventive Maintenance and Periodic Maintenance

Preventive maintenance refers to planned maintenance before failures occur. Periodic maintenance, on the other hand, is maintenance performed regularly at certain time intervals. By organizing these types of maintenance, maintenance automation software ensures the efficient operation of equipment and prevents unexpected breakdowns. For example, lubrication of cranes and inspection of their parts at certain intervals in a port enterprise are planned by the software and carried out without interruption. This extends the life of the equipment and increases operational efficiency.

8. Maintenance & Failure Management

Managing maintenance and breakdown processes through a centralized system ensures that all maintenance operations are transparent and efficient. Maintenance automation software provides maintenance and breakdown notifications, task assignments and process tracking on a single platform. This reduces communication errors and delays.

For example, the maintenance team of a factory receives fault notifications instantly and intervenes quickly, and operations can be monitored through the software.

Improve Your Performance with Mimware Intelligent Maintenance Management System

If you want to increase your operational efficiency by tracking maintenance performance criteria, Mimware Smart Maintenance Management System is the ideal solution for you. Mimware, which monitors MTBF, MTTR, stage performance, operating hours, maintenance time and many other critical criteria, optimizes your maintenance processes and minimizes failures.

Thanks to its IoT supported, web-based and mobile compatible structure, Mimware adapts to the needs of your business and digitalizes your maintenance processes. Choose Mimware to increase your productivity, reduce your costs and take control of your maintenance processes.

For more information: www.mimware.com